XRC PRO: Open-Source 8CHRC Transmitter and Receiver System

Overview

 

The XRC PRO is an advanced, open-source RC transmitter and receiver system designed to offer professional-level performance in a compact and customizable package. Built around the STM32F103C8T6 microcontroller and the NRF24L01 wireless transceiver module, the XRC PRO provides precise, real-time control for various RC applications like drones, cars, and boats. With a compact design, robust functionality, and user-friendly interface, the XRC PRO is an ideal tool for both hobbyists and professionals.

A Support From PCBWAY

This project was made possible with the incredible support and sponsorship from PCBWay. Their assistance allowed me to bring my ideas to life, and I am grateful for their commitment to supporting creators in the DIY and maker community. Thank you, PCBWay, for believing in this project!

PCBWay also offers a variety of services, including PCB assembly, 3D printing, and CNC machining. Their sponsorship program for projects like this one helps make electronics projects more accessible to everyone. By choosing PCBWay, you can bring your projects to life with confidence.

➡️ Check out PCBWay and get your first PCB for FREE : Click Here.


 

Key Features:

 

OLED Display: Shows real-time signal strength, settings, battery percentage, and control data for easy monitoring.Trim Buttons & Rotary Encoder: Provides fine-tuned control and simple menu navigation, enhancing usability.Multi-Menus: Features an intuitive menu system for adjusting channel settings, polarity, and output modes.PPM & SBUS Outputs: Offers versatile output options, supporting a range of RC receivers for greater functionality.NRF24L01 Power Control: Includes adjustable signal strength settings, allowing for both short- and long-range control.Stick Calibration: Enables real-time stick calibration with visual feedback on the OLED display for precise adjustments.Compact Receivers: Offers two efficient receiver options for 8-channel PWM+PPM and PPM+SBUS outputs, designed for optimal performance.Throttle Mode: Allows selection between left or right throttle hand mode to suit user preferences.PC Simulator Compatibility: Supports computer-based simulators through PPM output, with an option to toggle PPM output on or off.Express ELRS Integration: Compatible with ELRS modules via PPM output when used with an ELRS adapter.Buzzer On/Off Mode: Enables users to easily toggle the buzzer for audio feedback during operation.Adjustable Setting Unit: Allows customization of measurement units (e.g., degrees, percentages) based on user preference.Battery Voltage Calibration: Calibrate battery voltage display for accurate percentage readings, ensuring reliable battery monitoring.Reset to Default Settings: Provides an option to restore all settings to default quickly for easy setup and troubleshooting.

 

Tech Specs

 

Microcontroller: STM32F103C8T6 ARM® Cortex®-M3

ARM® Cortex®-M3 core up to 72 MHz20KB onboard SRAM64KB Flash memory

Wireless Module: NRF24L01 GT24 Mini

Operates on 2.4 GHz ISM bandHigh data rate up to 2 MbpsSupports multiple data pipes for communication

Display: 0.96" OLED

Displays signal strength, battery percentage, and control data

Power: AMS117 3.3V Regulator

Input voltage range from 7.4V to 12V (supports 2S to 3S LiPo batteries)

Weight: 200g (excluding battery)

Dimensions: 160 mm x 120 mm x 40 mm (excluding antenna)

Enclosure: DJI Phantom 2 Remote (customizable based on user preference; Arduino joysticks can be used as an alternative)


 

Transmitter Components

 

1.STM32F103C8T6: ARM microcontroller, desoldered from development board and soldered to transmitter PCB – Quantity: 1

Click to Buy: https://bit.ly/3ODReqC

2.NRF24L01 GT24 Mini: Wireless Transceiver Module – Quantity: 1

Click to Buy: https://bit.ly/3HTMQA0

2.E11 Rotary Encoder (ENC): Rotary encoder for menu navigation – Quantity: 1

Click to Buy: https://bit.ly/3UDggKq

3.SMD 8MHz Crystal (3225): Oscillator for STM32 – Quantity: 1

Click to Buy: https://shorturl.at/Ym75q

4.FC-135 32.768kHz Crystal: RTC crystal – Quantity: 1

Click to Buy: https://shorturl.at/v2CL1

5.CH340C SMD: USB to Serial Converter – Quantity: 1

Click to Buy: https://shorturl.at/4vJuk

6.Y1 (8050) NPN Transistor: General-purpose transistor – Quantity: 2

Click to Buy: https://n9.cl/b6pnc

7.1AM (3904) NPN Transistor: General-purpose transistor – Quantity: 1

Click to Buy: https://shorturl.at/Fs6E6

8.0.96" OLED Display: For displaying transmitter status and menu – Quantity: 1

Click to Buy: https://bit.ly/49arquy

9.10k Ohm Resistor (SMD): Resistor for various circuits – Quantity: 4

Click to Buy: https://bit.ly/3SAMR0D

10.1k Ohm Resistor (SMD): Resistor for various circuits – Quantity: 4

Click to Buy: https://bit.ly/3SAMR0D

11.100nF Capacitor (SMD): Signal filtering capacitor – Quantity: 20

Click to Buy: https://bit.ly/3ODT22S

12.Buzzer: Audio feedback for transmitter alerts – Quantity: 1

Click to Buy: https://bit.ly/3uru93D

13.AMS117 (3.3V Voltage Regulator): Provides 3.3V to components – Quantity: 1

Click to Buy: https://bit.ly/497yk3N

14.10uF Capacitor: Power stabilization and filtering – Quantity: 2

Click to Buy: https://bit.ly/3SzbI4Y

15.Male Headers: Connector for modules/components – Quantity: 30

Click to Buy: https://bit.ly/3uxOzrJ

16.DJI Phantom 2 Remote: Used as the transmitter enclosure; alternatives include any compatible remote/joystick.

 

Receiver Components

 

Receiver (PWM+PPM)

1.STM32F103C8T6: ARM microcontroller, desoldered from development board and soldered to receiver PCB – Quantity: 1

Click to Buy: https://bit.ly/3ODReqC

2.NRF24L01 GT24 Mini: Wireless Transceiver Module – Quantity: 1

Click to Buy: https://bit.ly/3HTMQA0

3.SMD 8MHz Crystal (3225): Oscillator for STM32 – Quantity: 1

Click to Buy: https://shorturl.at/Ym75q

4.1AM (3904) NPN Transistor: General-purpose transistor – Quantity: 1

Click to Buy: https://shorturl.at/Fs6E6

5.AMS117 (3.3V Voltage Regulator): Provides 3.3V to components – Quantity: 1

Click to Buy: https://shorturl.at/q2WBb

6.10uF Capacitor: Power stabilization and filtering – Quantity: 2

Click to Buy: https://bit.ly/3SzbI4Y

7.100nF Capacitor (SMD): Signal filtering capacitor – Quantity: 4

Click to Buy: https://bit.ly/3ODT22S

8.Male Headers: Connector for modules/components – Quantity: 30

Click to Buy: https://bit.ly/3uxOzrJ

 

Receiver (PPM+SBUS)

1.STM32F103C8T6: ARM microcontroller, desoldered from development board and soldered to receiver PCB – Quantity: 1

Click to Buy: https://bit.ly/3ODReqC

2.NRF24L01 GT24 Mini: Wireless Transceiver Module – Quantity: 1

Click to Buy: https://bit.ly/3HTMQA0

3.SMD 8MHz Crystal (3225): Oscillator for STM32 – Quantity: 1

Click to Buy: https://shorturl.at/Ym75q

4.1AM (3904) NPN Transistor: General-purpose transistor – Quantity: 1

Click to Buy: https://shorturl.at/Fs6E6

5.AMS117 (3.3V Voltage Regulator): Provides 3.3V to components – Quantity: 1

Click to Buy: https://shorturl.at/q2WBb

6.10uF Capacitor: Power stabilization and filtering – Quantity: 2

Click to Buy: https://bit.ly/3SzbI4Y

7.100nF Capacitor (SMD): Signal filtering capacitor – Quantity: 4

Click to Buy: https://bit.ly/3ODT22S

8.Male Headers: Connector for modules/components – Quantity: 30

Click to Buy: https://bit.ly/3uxOzrJ

Schematic and PCB Layout

The XRC PRO has multiple PCBs and it consists of three main PCBs: the Transmitter PCB, the 8-channel PWM+PPM Receiver PCB, and the PPM+SBUS Receiver PCB. Each PCB was carefully designed for space efficiency and optimal performance.

 

Transmitter PCBs

The Transmitter PCB is built around the STM32F103C8T6, NRF24L01 module, OLED display, and various input buttons (trim, menu, encoder). The schematic includes connections for power management (5v to 3.3v), data lines for the OLED, and button inputs for settings navigation etc.

 

Schematic and PCB Layout

 

2D and 3D Preview

Final Result

Menu-Keys

Schematic and PCB Layout

2D and 3D Preview

 

Final Result

Rotary Encoder+Switch

Schematic and PCB Layout

2D and 3D Preview

Final Result

Trim Buttons

2D and 3D Preview

Final Result

Type C Jack

Schematic and PCB Layout

2D and 3D Preview

Final Result

 

Receciver PCBs

 

8-channel PWM+PPM Receiver PCB

The 8-channel receiver supports both PWM and PPM outputs. It is based on the NRF24L01 and STM32F103C8T6 for signal decoding and generation.

 

Schematic and PCB Layout

2D and 3D Preview

Final Result

 

PPM+SBUS Receiver PCB

The PPM+SBUS receiver is another compact design focused on supporting more advanced control protocols. It also features the STM32F103C8T6 for signal processing and output.

 

Schematic and PCB Layout

 

2D and 3D Preview

 

Final Result

 

Visual and Physical Connections

I’ve designed a detailed, color-coded connection schematic for all inputs and outputs, making it easy for anyone to assemble the XRC PRO transmitter and receivers. Additionally, I’ve included high-quality these images in PDF format, which you can download below.

Transmitter

 

Receiver(PWM+PPM)

Receiver(PPM+SBUS)

 

 

Firmware Overview

The XRC PRO's firmware is developed in Keil uVision using the CMSIS framework for STM32. It is fully open-source, with modular code to allow easy customization and extension of the system's capabilities. The main focus of the firmware is on handling communication between the transmitter and receivers, as well as managing the various control inputs.

 

Here the whole files in KeiluVision:

 

Below are the functions broken down from the main execution code, organized into smaller functional blocks. These functions are intended to be modular and handle specific tasks like initialization, signal strength calculation, display management, and event handling:

 

1. setup()

This function initializes all the necessary hardware peripherals and sets up the system for operation.

CODE
void setup() {
    // Initialize the delay function for timekeeping
    delayInit();
    
    // Initialize USART for serial communication
    usart1Init();
    
    // Initialize timers for PWM and other timing-related functions
    timer2Init();
    timer3Init();
    
    // Initialize DMA for memory transfers
    dmaInit();
    
    // Initialize ADC for analog reading (e.g., battery level)
    adcInit();
    
    // Initialize NRF24L01 for wireless communication
    if (nrf24l01Init() == NRF_OK) {
        nrf24l01SetModeTX(); // Set NRF to transmit mode
    } else {
        // Handle NRF24L01 initialization error
        beepError();
    }

    // OLED display initialization and show start-up screen
    oledInit();
    oledShowLogo();
    
    // Perform throttle self-check and configure NRF24L01 power mode
    throttleSelfCheck();
    
    // Set up low-power mode if necessary
    lowPowerModeConfig();
}

2. loop()

The main loop that continuously runs during operation. It handles the display updates, signal strength checks, and key events.

CODE
void loop() {
    // Handle clock alarms and time display on the OLED
    handleClockAlarm();

    // Update OLED display with throttle values and battery percentage
    displayThrottleValues();
    displayBatteryLevel();

    // Update signal strength display
    updateSignalStrength();

    // Check for key events and menu navigation
    keyEventHandle();
    
    // Handle menu events, if any
    menuEventHandle();
    
    // Small delay to avoid constant polling
    delay(50); 
}

3. keyEventHandle()

Handles user input through key presses. This function updates throttle settings and processes navigation within the menu.

CODE
void keyEventHandle() {
    if (isKeyPressed(KEY_LEFT)) {
        // Adjust throttle channel for left-hand throttle
        adjustThrottleLeft();
    }
    
    if (isKeyPressed(KEY_RIGHT)) {
        // Adjust throttle channel for right-hand throttle
        adjustThrottleRight();
    }

    // Update OLED display with new throttle or menu setting
    oledRefresh();

    // Save user data or preferences (e.g., throttle setting)
    saveUserDataToFlash();
}

4. addSignalStrengthSample()

Adds a new sample to the signal strength buffer and maintains a moving average of signal strength.


 

CODE
void addSignalStrengthSample(int newSignalStrength) {
    // Add new signal strength to the sample buffer
    signalStrengthBuffer[sampleIndex] = newSignalStrength;
    
    // Update sample index for circular buffer
    sampleIndex = (sampleIndex + 1) % SIGNAL_STRENGTH_BUFFER_SIZE;
}

5. getAverageSignalStrength()

Calculates the moving average of the signal strength based on the collected samples.


 

CODE
int getAverageSignalStrength() {
    int sum = 0;
    for (int i = 0; i < SIGNAL_STRENGTH_BUFFER_SIZE; i++) {
        sum += signalStrengthBuffer[i];
    }
    return sum / SIGNAL_STRENGTH_BUFFER_SIZE;
}

6. displaySignalIcon()

Displays the signal strength icon on the OLED based on the signal strength percentage.


 

CODE
void displaySignalIcon(int signalStrengthPercent) {
    if (signalStrengthPercent >= 75) {
        oledDrawIcon(iconSignal100);
    } else if (signalStrengthPercent >= 50) {
        oledDrawIcon(iconSignal75);
    } else if (signalStrengthPercent >= 25) {
        oledDrawIcon(iconSignal50);
    } else if (signalStrengthPercent > 0) {
        oledDrawIcon(iconSignal25);
    } else {
        oledDrawIcon(iconSignalOff);
    }
}

7.NRF24L01 Initialization

Initializes the NRF24L01 module and sets it in transmit mode.

CODE
void nrf24l01InitAndCheck() {
    // Initialize NRF24L01
    if (nrf24l01Init() == NRF_OK) {
        // Set NRF24L01 to transmit mode
        nrf24l01SetModeTX();
    } else {
        // Handle NRF24L01 error by beeping and showing error message
        beepError();
        oledShowErrorMessage("NRF24L01 ERROR");
    }
}

8.Sending Data Packets: sendDataPacket()

This function creates a 32-byte data packet and sends it using the NRF24L01 module. The packet contains a data header and channel values (PWM data).

CODE
u8 sendDataPacket(void)
{
    u8 chPacket[32]; // Array to hold the data packet
    u16 t = 0;
    u8 sendIsOK; // Flag to check if sending is successful

    for (t = 0; t < 16; t++)
    {
        if (t == 0) // Add data header (0x00)
        {
            chPacket[2 * t] = 0x00;
            chPacket[2 * t + 1] = 0x00;
        }
        else if (t <= chNum) // Add PWM channel data
        {
            chPacket[2 * t] = (u8)(PWMvalue[t - 1] >> 8) & 0xFF; // High byte of 16-bit PWM value
            chPacket[2 * t + 1] = (u8)PWMvalue[t - 1] & 0xFF;    // Low byte of 16-bit PWM value
        }
        else // Fill unused bytes with 0xFF (padding)
        {
            chPacket[2 * t] = 0xFF;
            chPacket[2 * t + 1] = 0xFF;
        }
    }

    sendIsOK = NRF24L01_TxPacket(chPacket); // Transmit the packet
    return sendIsOK; // Return status of the transmission (success or failure)
}

9.Signal Strength Calculation: getSignalStrength()

This function measures the signal strength by sending multiple packets and calculating the percentage of successful transmissions.


 

CODE
int getSignalStrength(void)
{
    const int totalPackets = 40; // Total number of packets to send
    int successfulPackets = 0;   // Counter for successful transmissions

    if (setData.NRF_Mode == ON) // If the NRF mode is ON
    {
        NRF24L01_TX_Mode(setData.NRF_Power); // Set NRF to transmit mode
    }
    else
    {
        NRF24L01_LowPower_Mode(); // Otherwise, set it to low-power mode
    }

    // Loop to send multiple packets
    for (int i = 0; i < totalPackets; i++)
    {
        if (sendDataPacket() == TX_OK) // If the packet was sent successfully
        {
            successfulPackets++; // Increment success counter
        }
        delay_us(700); // Short delay between transmissions
    }

    // Calculate signal strength as a percentage of successful packets
    int signalStrength = (successfulPackets * 100) / totalPackets;
    return signalStrength;
}

10. updateSignalStrength()

Updates the signal strength display and checks if the receiver is connected. It also adds a new sample to the signal strength buffer.

CODE
void updateSignalStrength() {
    // Get current signal strength from NRF24L01
    int currentSignalStrength = nrf24l01GetSignalStrength();

    // Add the sample to the signal strength buffer
    addSignalStrengthSample(currentSignalStrength);

    // Calculate the average signal strength
    int avgSignalStrength = getAverageSignalStrength();

    // Display the corresponding signal strength icon
    displaySignalIcon(avgSignalStrength);

    // Check if receiver is connected
    if (avgSignalStrength > SIGNAL_STRENGTH_THRESHOLD) {
        receiverConnected();
    } else {
        receiverDisconnected();
    }
}

11. menuEventHandle()

Handles the user interface menu and responds to user input for changing settings.

CODE
void menuEventHandle() {
    // Check if a specific menu item is selected
    if (isMenuItemSelected(MENU_ITEM_PWM_ADJUST)) {
        adjustPWMSettings();
    }
    
    if (isMenuItemSelected(MENU_ITEM_CHANNEL_CALIBRATION)) {
        calibrateChannels();
    }

    // Refresh OLED display with updated menu or settings
    oledMenuRefresh();
}

12. Battery Voltage Display

Updates the battery level icon and percentage on the OLED based on the battery voltage.

CODE
void displayBatteryLevel() {
    float batteryVoltage = readBatteryVoltage();
    int batteryPercent = convertVoltageToPercentage(batteryVoltage);
    
    // Display the battery icon and percentage on the OLED
    oledDrawBatteryIcon(batteryPercent);

    if (batteryVoltage < BATTERY_WARNING_THRESHOLD) {
        // Beep to warn low battery
        beepWarning();
    }
}

13. Clock and Alarm Handling

Handles the clock and alarm functionality, beeping when an alarm is triggered.


 

CODE
void handleClockAlarm() {
    // Check if the clock alarm is active
    if (isAlarmActive()) {
        // Beep if the alarm time is reached
        beepAlarm();

        // Display alarm icon on the OLED
        oledDrawIcon(iconAlarm);
    }

    // Update the time on the OLED display
    displayCurrentTime();
}

These functions represent the core operations of the system, which handles initialization, user input, signal strength monitoring, display updates, and more. Each function focuses on a specific aspect of the overall operation, making the code more modular and easier to manage.

 

Firmware Uploading

To upload the firmware to the transmitter and receivers, follow the connection diagram below. It shows how I connected the CH340 USB-to-TTL adapter to both the transmitter and receivers.

 

Connections

 

Transmitter

There are two methods of uploading code into transmitter.First,you can directly upload the code via USB TYPE-C Interface.  Second,you can upload the code with the help of USB to TTL (ch340 driver).

Rceiver(PWM+PPM)

Receiver(PPM+SBUS)

 

Software

Download and install the STMicroelectronics Flash Loader Demonstrator software: Click to download

 

Steps

 

Follow:

Plug the USB serial converter into the PC.Press the reset button on the STM32 board.Select the COM port in the software.Click 'Next,Next and Next.Select Download to device.Click on 3 dots and select the hex file.Select Global Erase.After that Click on NextWithin 15 seconds, the code will be uploaded to the device.After finsihed.Click Close.


 

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